New Products | TC4016: One-Stop Solution for Automotive ECU and Sensor Communication Verification Challenges

In the rapid evolution of automotive electronic systems, high-precision, high-reliability sensor communication has become the key guarantee for intelligent driving, powertrain and other core functions. SENT (Single Edge Nibble Transmission) and PSI5 (Peripheral Sensor Interface 5), as the new generation of sensor interface protocols, are gradually replacing the traditional analog signal interface as the mainstream choice in the automotive industry. SENT (Single Edge Nibble Transmission) and PSI5 (Peripheral Sensor Interface 5), as a new generation of sensor interface protocols, are gradually replacing traditional analog signal interfaces as the mainstream choice in the automotive industry due to their high precision, high speed, and strong anti-jamming capabilities.

However, with the proliferation of the number of on-board sensors and the complexity of communication protocols, the R&D and testing phases are faced with a serious challenge - how to efficiently verify the communication performance between ECUs and sensors to ensure the stability, real-time and accuracy of signal transmission? The solution to this problem is directly related to the development cycle and final quality of the whole vehicle system. For this reason, the TC4016 ECU simulation node was born.

TC4016

The TC4016 is a SENT (Single Edge Nibble Transmission) and PSI5 (Peripheral Sensor Interface 5) based ECU (Electronic Control Unit) emulation node that receives various SENT and PSI5 interface SENT and PSI5 interface sensor data. The device also integrates two CAN/CAN FD, four digital inputs/outputs (DIDO) and three analog inputs/outputs (AIAO).

TC4016

TC4016 is connected to PC via Ethernet, which can easily monitor, analyze and simulate SENT, PSI5 data and CAN/CAN FD bus data, providing a reliable data environment for R&D and test personnel, and helping to accelerate the product development cycle.

The secondary development API for Windows and Linux supports various development environments, such as C++, C#, LabView, Python, etc. It is easy to be integrated into various test systems and is efficient and easy to use.

  • Time stamp resolution 1 μs, which meets advanced requirements.
  • Windows drive-free design for excellent system compatibility;
  • 20 SENT (first 10 channels support SPC mode);
  • 16 channel PSI5;
  • 2 channel CAN/CANFD;
  • Supports DIDO*4 and AIAO*3;
  • The CAN channel baud rate is adjustable from 125Kbps to 1Mbps, and CAN FD supports up to 8Mbps;
  • CAN Built-in 120Ω termination resistor is software configurable;
  • CAN supports Self-ACK self-response configuration;
  • Supports multi-device hardware time synchronization;
  • Provide sample projects based on API interfaces for secondary development;

Shipping List.::

  • TC4016 Master
  • 12V2A Power Adapter
  • Category 6 Gigabit Ethernet cable
  • DB9 Female 1 in 2 Male Signal Cable
  • DB9 Solid Solderless Male
Basic parameters
Channels2 * CAN/CAN FD
4 * DIDO
3 * AIAO
20 * SENT (first 10 channels support SPC mode)
16 * PSI5
PC interfaceGigabit Ethernet
DriverWindows drive-free design for excellent system compatibility
SoftwareTSMaster
Terminating ResistorsBuilt-in 120 ohm termination resistor is software configurable
Time Stamp Accuracy1us, hardware message timestamp for high level requirements
Messages per secondMaximum 20000 frames/sec
Receive messages per secondMaximum 20000 frames/sec
IsolationCAN channel DC2500V isolation, electrostatic level contact discharge ±8KV, air discharge ±15KV
DIDODI Range: 0~39.5V
DI Threshold Adjustable: Built-in Hysteresis Comparator and Adjustable Vref Voltage, Vref(can be set by software): 0~3.28V
DI Threshold Range: VAH=(330+499*Vref)/1098; Val=0.455*Vref
DO Output Level: Low 0V, High 0V, High 5V/12V (support to use with loads) 5V/12V(Doesn't support use with load)
AIAOAI range: 0~39.5V
AO output range: 0~29.5V
(Doesn't support use with load)
SENTIdle polarity: high
Beat time range: 3~50us
Half-byte number range: 0~8 Nibble
Data Type: Fast Channel Data & Slow Channel Data
PSI5Channel mode: synchronous mode/asynchronous mode
Bus Maintenance Voltage:5.15V/6.65V/7.70V
Comparator threshold current:13mA/26mA
Baud rate:125kbps/189kbps
Maximum length of a single slot: 33 bits
Single slot time range:0~480us
Calibration mode: parity / CRC calibration
Electricity Supply9~32V DC power supply
Power Wastage5W (without external sensor)
Housing MaterialAluminum products
SizesApprox. 110*70*36mm
WeightsApprox. 150g (unpacked)/Approx. 368g (including packaging and accessories)
Oerating temperature-40℃~80℃
Operating humidity10% to 90% (non-condensing)
Working environmentKeep away from corrosive gases
ParametersTest ConditionsMinimum ValueTypical ValueMaximum ValueUnit
Operating VoltageExternal DC supplyCAN full channel full transmit, SENT, PSI5 full channel open91232V
Operating Current0.4A
Power Wastage5W
CAN/CAN FD InterfaceBus Pin Withstand VoltageCAN_H、CAN_L-58+58V
Isolation Withstand VoltageLeakage current < 1mA2500VDC

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